When it comes to gear manufacturing, precision makes all the difference. Every stage of the manufacturing process needs the right amount of attention to detail to create reliable, long-lasting gears.
Four reasons why precision is important in gear manufacturing
- Better structural integrity
Gears that have been designed professionally, with keen attention to detail, have better structural integrity. When gears have no manufacturing or design flaws, they will hold up longer over time.
2. Designed to have a better fit
Most gears end up in machines that require a perfect or near-perfect fit. If the gear teeth are out of position by any amount, it will compromise the efficiency of the machine and might lead to gear failure. Precise gears ensure proper alignment.
3. Less noise
Gear teeth that have uneven shapes, incorrect angles, or improper spacing can cause inconsistent engagement between gears, leading to increased friction, vibration, and noise during operation. A precise gear reduces the impact and vibration between the gear teeth, which in turn reduces noise generation..
4. Less wear and tear
Gears with even the tiniest imperfections can lead to increased wear and tear; if they don’t fit properly or they have existing defects, those defects will only grow over time. This leads to a lower life expectancy for your gear, and in some cases, an entire failure of your machine.
Custom Gear Manufacturing
If you’re in the market for new gears spend some time evaluating the gear manufacturers available to you. It pays to choose a service provider with the equipment, the talent, and the commitment necessary to ensure precise, reliable gear manufacturing.
Federal Gear and Machine is an integrated custom gear manufacturer and precision machining company. We offer specialized service and precision machined parts for virtually any industrial or commercial application. Our gearing experts can walk you through our entire manufacturing process and ensure high-quality, precise parts.
If you need help designing, engineering or manufacturing precise parts, contact us to learn how we can help.